Iso 208601 din725941 mainly used in europe and uscar. Fakra and uscar connecto rs are fully intermateable. The average resistance after 10 mates across contacts lubricated with uniflor 8917 was 0. Overview of the saeuscar 25 electrical connector assembly ergonomic design criteria diane neigebauer, fiat chrysler automobiles glenn harrington, ford motor company youtube training. We use cookies to make our website more userfriendly and to continually improve it. For the tests to which this accreditation applies, please refer to the laboratorys mechanical scope of accreditation. Download standards through your account documents are normally available within a few minutes once registered, documents can be ordered and downloaded 24 hours a day excluding periods of technical maintenance. Sae uscar2 rev 4 electrical connector specification. Procedures included within this specification are intended to cover performance testing at all phases of development, production, and field analysis of electrical terminals, connectors, and components that constitute the electrical connection systems in low voltage 0 20 vdc road vehicle applications. Performance specification for automotive electrical connector systems. Calibration and measurement capability cmc is the smallest uncertainty of measurement that a laboratory can achieve within its scope of accreditation when performing more or less routine measurements of nearly. This document describes the design relative to assembly force, and hand clearance guidelines for conventional handplug, mechanical assist. Performance specification for automotive electrical connector.
Stated another way, in order to achieve a tolerance of 0. Electrical connector assembly ergonomic design this presentation is available in pdf format. Using the asterisk, allows you to search for a partial word. Sourceside receptacle connector mounted on a controlled impedance pcb fixture. Sae international, with funding provided by nrel national renewable energy laboratory, has contracted powertech labs to perform validation testing of the new sae tir j2579 document. Download download uscar 38 pdf read online read online uscar 38 pdf uscar standards uscar 21 pdf uscar21 crimp performance specification uscar 2 specification uscar 25 pdf uscar 21 revision 3 interestingly, uscar 38 pdf that you really wait for now is coming. Sae uscar 2 revision 6 revised 202 performance specification for automotive electrical connector systems 3 1. To comply with uscar you could not use the standard 110 lb 500 n pull test devices unless it had an accuracy of better than 0. This procedure is used to test and evaluate the resistance of fastener surface finishes to laboratory salt spray testing. Sae uscar 252003 sae uscar252003 electrical connector. Fuel cell technical team roadmap department of energy. The program is designed in multiple steps to evaluate different aspects of the document. The table below provides useful information about the.
Refer to saeuscar12 wiring component design guidelines for additional guidelines. Pdf sae uscar 12 064u0162a02 dp05e152 105cirxm ewcap pin header right angle footprint uscar delphi 10 pin connectors 40 pin female header delphi connectors header 2x8 16 pin satellite radio holdings ewcap 150s0162c01 connector header 20 pin mail. Uscar 44 can be used at all phases of development, production, and field analysis since it is a performance test and not a process validation or quality assessment. There are two classes based on the expected environmental conditions. Electrical connector assembly ergonomic design criteria uscar25. General requirements and information see uscar 2 5. Performance specification for cabletoterminal electrical crimps sae uscar 25. Mission promote the development of a fuel cell power system for an automotive powertrain that meets the u. The following documents form a part of this specification to the extent. Mentor and sectigo deliver new cuttingedge firewall to protect capital vstarbased ecus from cyberattack. This document describes the design and assembly force guidelines for. The blended oils are also compatible with most connector materials. While we do not yet have a description of the sae file format and what it is normally used for, we do know which programs are known to open these files. Sae uscar 302006 sae uscar302006 performance specification for automotive universal serial bus usb connection system.
Saeuscar11 torquetension testing and evaluation of fastener finishes. If you are seeking information about file extensions, then you are in the right place at right time. The tests defined in this specification subject samples on test to stresses that simulate a lifetime of exposure for a road vehicle. Sae uscar 2 performance specification for automotive electrical connector systems published by sae on february 1, 20 procedures included within this specification are intended to cover performance testing at all phases of development, production, and field analysis of electrical terminals, connectors, and. Saeuscar214 20200122 performance specification for. Design the secondary lock andor plr with a snap fit positive lock. A tolerance of 1% of the measurement value would be 0. This test procedure is intended to evaluate andor validate electrical ground schemes for use on the body or chassis. Saeuscar2 revision 6 revised 202 performance specification for automotive electrical connector systems 3 1. Standard for automotive electrical connection systems. The following documents form a part of this specification to the extent specified herein. Refer to saeuscar12 wiring component design guidelines for additional.
Saeuscar21 must connectorsystem validation entireallowable production crimp height range everycombination acceptable. Saeuscar 53 avoidance of hydrogen embrittlement of steel. Sae uscar 10 revision 2 2007 2007test for evaluating the torquetension relationship of both external and internal metric threaded fa. Sae uscar 37 revision 1 revised proposed draft 201409 25 high voltage connector performance supplement to sae uscar 2 5 4. New connector grease slashes insertion force, meets uscar. Saeuscar performance specification for pdf sport blogging is like a sport. Tensile testing of metallic material tensile strengthelongationreduction of areayield strength astm e8, e8m. Using short online video clips to deliver ergonomics training. Electrical connector assembly ergonomic design criteria uscar251 this document describes the design, assembly force, and packaging guidelines for conventional handplug, mechanical assist and twist lock electrical connectors, as well as connector position assurances cpas. Uscar15 specification for testing automotive light bulb sockets document center. Where there are questions of adherence to this document, such as use of an offtheshelf design, always consult the responsible ergonomics department. Saeuscar45 defines test methods and performance requirements for ultrasonicallywelded wiretowire splices for automotive applications. This document is available in either paper or pdf format.
Uscar is a collaborative technology research company owned by the. Sae uscar25 ergonomics specification for electrical. Uscar15 specification for testing automotive light bulb sockets. The main common characteristics of these two standards are. For specific technical data, refer to sae 100r14 specifications sae 100r14 p. Oct 27, 2010 ford, gm, sae uscar 21, sae uscar 2, united states council for automotive research, uscar, chrysler recent posts upcoming joint webinar. No retainer may be represented as having met uscar ewcap specifications unless conformance to all applicable requirements of this specification have been verified and documented. To cope with this new demand, automotive industry created new interface standards called fakra. Saeuscar11 torquetension testing and evaluation of. Central engineering files date released printed documents may be obsolete. Sae uscar 25 2003 sae uscar252003 electrical connector assembly ergonomic design criteria. Scope procedures included within this specification are intended to cover performance testing at all phases of development.
According to uscar, a 24 awg wire has a minimum pull force of 40 n 8. Uscar oems aprf expertise in testing powertrains conventional. Testing connectorsystem specification also validates what longtermhigh temperature exposure. Every day thousands of users submit information to us about which programs they use to open specific types of files. Looking for downloadable 3d printing models, designs, and cad files. On this page, we try to provide assistance for handling. Differential measurement specimen environment impedance, 90q differential. For example, entering a keyword search of aero will search for any word beginning with aero. Exposed grounds can be located anywhere in the vehicle except on the powertrain and is the class for which m. Sae uscar 11 torquetension testing and evaluation of fastener finishes.
Drive partnership united states driving research and innovation for vehicle efficiency and energy sustainability goals. Sae mobilus supports the use of the and, or and not boolean operators only function with the advanced search. Electrical connector assembly ergonomic design criteria. Its significant to wait for the representative and beneficial books to read. Read here what the sae file is, and what application you need to open or convert it. Sae uscar 21 has tests detectdeficiencies crimptooling geometry, plating quality, strand distribution, cablestrand count. Uniflor 8917 is a novel, hightemperature, perfluoropolyether pfpe grease, the result of a. Reference saeuscar 25 electrical connector assembly ergonomic design criteria for details of. Procedures included within this specification are intended to cover performance testing at all phases of development, production, and field analysis of any usb cable assemblies and associated connections that constitute the electrical connection systems between the. Uscar15 specification for testing automotive light bulb.
Saeuscar21 has tests detectdeficiencies crimptooling geometry, plating quality, strand distribution, cablestrand count. A unique blend of alkylated naphthalene an and pao base oils boosts the lubricants heat tolerance while maintaining its superior wear protection. Performance specification for automotive electrical. Grain flow saeuscar8 tensile test for safety belt anchor bolts gm9639p a2la cert. This document decribes the deign relative to assembly. Sae uscar 2 revision 6 20 20performance specification for automotive electrical connector systems. Brennan sanders nasa ssc center operations facilities engineering test complex support approved in ddms by. Advanced technology vehicle lab benchmarking level 1. All measurements are noted in millimeters unless otherwise specified. Sae uscar 21 must connectorsystem validation entireallowable production crimp height range everycombination acceptable. Sae uscar381 performance specification for ultrasonically welded wire terminations. See the list of programs recommended by our users below. Facetoface, butt splice, and center strip configurations per figure 1 can be tested.
The supplier shall maintain a central file for the storage of laboratory reports and calibration records. Doclive free unlimited document files search and download. This document describes the design and assembly force guidelines for conventional and mechanical assist lever and slidelock electrical connectors and cpas. Refer to sae uscar 12 wiring component design guidelines for additional guidelines. Grain flow sae uscar 8 tensile test for safety belt anchor bolts gm9639p a2la cert. This document comes with our free notification service, good for the life of the document.
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